PLANT SPRAY DRYER 50 - 500kg
Introduction
- Spray Drying is a continuous, quick, eficient process for drying of clear solutions / emulsions / agglomeration / suspension under controlled variable parameters with best produce repeatability results to achieve desired analytical / physical properties of produce
- Spray drying can be co-current / counter current
- The spray drying can be with air as drying media or with inert gas as drying media, categorized as Open Loop Spray Drier or Closed Loop Spray Drier respectively.
- For continuous operations of Lab spray dryer the standard unit with mono bag ilter can be replaced with auto-dedusting multi-bag ilter
Models
- Lu222 (Advance Table Top Lab Spray Dryer)
- Lu228 (Plug-In Lab Spray Dryer)
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Large Production Spary dryer 15 - 50 kg
- SD/PL – 15 (Open/Closed Loop) 15 .KG/HR
- SD/PL – 20 (Open/Closed Loop) 20 .KG/HR
- SD/PL – 25 (Open/Closed Loop) 25 .KG/HR
- SD/PL – 50 (Open/Closed Loop) 50 .KG/HR
Large Production Spary dryer 250 - 500 kg
- SD/PL – 250 (Open Loop) 250 .KG/HR
- SD/PL – 300 (Open Loop) 300 .KG/HR
- SD/PL – 500 (Open Loop) 500 .KG/HR
Applications
- Pharmaceuticals API / Onco /Steroids / Hormones / Formulations
- Prebiotics / Probiotics
- Nutraceuticals
- Healthcare / Cosmetics
- Milk / Milk Derivatives
- Natural or Synthetic Flavors / Fragrances
- Specialty Chemicals
- Foods
- Ceramics
- Polymers
- Metallic dispersion
- Wax based products
- Pyrolysis
- Nano particle generation
Advantages
- For conversion of crystalline form to amorphous form.
- For getting desired particle size distribution & bulk density
- For best reproducibility / repeatability results
- For avoiding oxidation of product under drying
- For encapsulation of core materials.
- For generating the heat sensitive / UV sensitive produce
- Continuous process
- Best yields
- Best operational costs
- Best payback period
- Best compatible for scale up to pilot / plant production spray driers
Spray dryer can be used for Spray Chilling /Congealing / Prilling at molten feeds by using cold air instead of hot air.
Consistency
- In general, the particle size distribution of the acquired powders is sharp and consistent, due to easy control and reproducibility of the drying properties
- Spray dried powders exhibit high lowability, high solubility and dispersibility, allowing for facile transport, storage and subsequent processing
High Purity & Easy Cleaning
- Cleaning of all spray dryer components is straightforward and can be completed in just a short amount of time. Impurities and cross-contaminations can be avoided reliably
- Automated WIP, CIP and SIP systems can be applied to spray dryers without dificulty
No Heat Detorioration
- On account of the comparably high drying speed and the short residence times, even heat-sensitive materials such as pharmaceuticals or foodstuff and dairy may be dried without dificulty using spray dryers
- If a rather slow rise in temperature of the spray mist droplets is required, also counter-current low systems are feasible
No Heat Detorioration
- For water-based feeds the drying media is iltered air in an open system. For inlammable or in any other way hazardous feeds, nitrogen in a closed loop dryer is used
- This way, also all solvent is recovered and may be reused.